In a move that has sent shockwaves through the NFL, the Kansas City Chiefs have made a surprising roster decision by promoting former Green Bay Packers tight end Robert Tonyan to their active 53-man roster. The announcement, reported by Pro Football Talk’s Mike Florio, comes just days after Tonyan was cut from the team and briefly returned to their practice squad. This unexpected second chance for the 31-year-old tight end has sparked intrigue and excitement among fans and analysts alike.

A Rollercoaster Journey Back to the Active Roster
Tonyan’s journey with the Chiefs has been anything but straightforward. After signing with Kansas City’s practice squad late last season, the Illinois native spent the offseason with the team, only to face the chopping block during the final roster cuts on Tuesday. However, the Chiefs wasted no time bringing him back to the practice squad before elevating him to the active roster on Friday. This rapid turn of events underscores the organization’s belief in Tonyan’s potential to contribute to their high-powered offense.
In addition to Tonyan’s promotion, the Chiefs made another notable move by adding running back Clyde Edwards-Helaire to their practice squad. Edwards-Helaire, a first-round pick by Kansas City in 2020, returns to the team after a brief stint with the New Orleans Saints, where he was released earlier this week. The Chiefs also bolstered their practice squad with defensive end Ethan Downs, defensive tackles Brodric Martin and Zacch Pickens, safety Jammie Robinson, and defensive end Tyreke Smith, while releasing defensive tackle Coziah Izzard and wide receiver Hal Presley.
What Tonyan Brings to the Chiefs’ Offense
While Tonyan may not be the dominant force he once was during his peak years with the Green Bay Packers, his experience and proven production make him a valuable addition to Kansas City’s roster. Between 2020 and 2022, Tonyan showcased his ability as a reliable receiving tight end, surpassing 450 receiving yards in two of those three seasons. His breakout performance came as an undrafted free agent out of the 2017 NFL Draft, earning him recognition as a top-15 tight end in the league at his best.
However, Tonyan’s career hit a rough patch after leaving Green Bay in 2023. A lackluster season with the Chicago Bears was followed by a brief and unproductive stint with the Minnesota Vikings, where he failed to record any receiving yards before being released in October. His signing to the Chiefs’ practice squad in December marked a fresh start, and now, with a spot on the active roster, Tonyan has a chance to prove he still has plenty left in the tank.
At 31 years old and with 90 games of NFL experience under his belt, Tonyan brings veteran savvy and a skill set that could complement the Chiefs’ dynamic offensive system. While he may not replicate his Green Bay glory days, his ability to contribute in the passing game could make him a situational weapon for head coach Andy Reid.
Where Tonyan Fits in the Chiefs’ Tight End Hierarchy
Tonyan enters a crowded tight end room in Kansas City, slotting in as the fourth option behind perennial All-Pro Travis Kelce, the dependable Noah Gray, and rookie Jared Wiley, who recorded just 7 receiving yards in 2024. Despite his position on the depth chart, Tonyan’s experience and past production could see him climb the ranks quickly, especially in multi-tight end sets. Reid, known for his creative offensive schemes, may look to integrate Tonyan early, particularly if Kelce or Gray miss time due to injury or rest.
If Tonyan can recapture even a fraction of his form from his Green Bay days, he could leapfrog Wiley to become the TE3 by the start of the regular season. His ability to stretch the field and serve as a reliable target for quarterback Patrick Mahomes makes him a potential dark horse to make an immediate impact. With the Chiefs aiming for a third consecutive Super Bowl title, Tonyan’s veteran presence could prove invaluable in critical moments.
A Shocking Move with High Upside
The Chiefs’ decision to bring Robert Tonyan back to the active roster after his release is a bold and unexpected move that has caught the attention of the NFL world. While his recent struggles raise questions about his current form, Tonyan’s track record and familiarity with high-level competition suggest he could still have a meaningful role to play. As Kansas City gears up for another championship run, all eyes will be on Tonyan to see if he can seize this second chance and make a lasting impact in the Chiefs’ potent offense.